Archive for the ‘Automotive’ Category
Can You Use A Stick Welder Instead Of A Wire Feed Welder To Revive Ni-cad Batteries?
I seen a video on reviving a Ni-cad battery using a wire feed welder, I have a stick welder. Can that be used instead?
Welding Helmets And Welding Safety In The Shop
Welding safety forms the backbone of any project involving an arc. Because of the intensity of light the arc emits, and the extreme temperature it produces, it stands to reason that protecting yourself remains the first rule of the day regardless of the nature of the job or the years of experience you have in the field. Futhermore, welding safety involves more than just protection from heat and light. A number of other safety hazards face welders, and require additional gear to fully meet OSHA-and common sense-safety requirements. Red Hill Supply offers a comprehensive selection of welding safety equipment from top manufacturers of welding helmets, welding gloves, and welding goggles.
Welding helmets provide the most important element of protection by shielding the welder’s head and eyes from the bright light of the arc. We carry a number of standard and auto-darkening welder’s safety helmets in our online inventory. We offer fix-front welding safety helmets in a number of color options and designs. We also carry the more traditional lift/fixed front combo helmets by mainstay manufacturers like Firepower and Eclipse. If you have a personal preference for new technology, or if your company requires the latest and greatest in welding safety, then we can accommodate your requirements with top-quality auto darkening welding helmets. Equipped with technology that automatically dims the eye shield as soon as the arc lights, these intuitive devices have already supplanted traditional welding helmets in many organizations. We currently offer the solar-powered models, as these are not only safer for the welder but also run on a renewable energy source.
No matter how safe your welding helmet is reputed to be, it remains wise to double-guard the eyes with safety glasses while welding. Even with the arc off, you can still be injured by a variety of equipment hazards on the job. Industrial welding often generates flying particles, chemicals, and vapors that can irritate or severely injure the eyes. No welding environment is ever safe in this sense without countermeasures taken in advance. Home and agricultural environments pose similar hazards to welders without safety glasses. Red Hill Supply not only recommends you double-guard your eyes, but also supplies some of the best welders goggles and safety glasses you can find anywhere online. Our safety glasses by UVEX offer protection from industrial, laboratory, and chemical hazards encountered daily by welders. Highly scratch resistant, their ability to shield from laser light also makes them a valuable component to any welder’s safety kit.
Welders also need to safely protect their hands, and welding gloves are normally mandatory safety equipment for welders in factories and construction crews. Never remove your gloves while handling welding equipment or while standing in an area where other welders are working. Even with the arc off, hot metal can still burn your hands, and flying particles can burn the hands just like they can burn the eyes. While normal safety gloves might make do for a welder in a pinch, we do not recommend you use standard gloves as a mainstay welding safety device. Instead, we recommend welders invest in gloves specifically designed for their trade.
Welder Videos
Arc Welding Basics
One of the most popular and common types of welding in use today is arc welding. Yet the average layman walking the street has little understanding of this welding process other seeing the blinding light flashing from a construction job site they may walking past at rush hour. Welding is basically just a fusion process for joining metals. The metals are simply melted together by intense heat and fuse as one piece. If done correctly, welding makes the joining of two pieces of metal with the same strength as single solid piece. A welding joint is superior to gluing because through the welding process, the metals are actually melted together instead using the bonding properties of glue to hold them together.
The key concept in welding is a heat source is needed in order to fuse the metal together. There are several methods of welding and arc welding is one of the most popular. The term arc welding comes from the fact that an electrical arc is created to produce intense heat. This arc is formed between the metal being worked on and an electrode connected to the arc welder. The electrode rod is moved along the joint and is melted by the electrical arc. The rod has two purposes. One is to help produce the arc and the other is it makes a filler material as it is melted.
At its heart, arc welding is about creating an electrical circuit. An arc welder needs an electrical power source that produces either AC or DC current. The metal piece you are attempting to weld becomes part of the electrical circuit by attaching a cable from the arc welder to metal. The other hot cable is attached to electrode that the welder is holding. An electrical arc is created between the metal work piece and the electrode when the electrode is held close to the metal. Now there is a complete electrical circuit between the arc welder and the metal. This process creates some pretty amazing temperatures. The tip of the arc can reach temperatures in excess of 6500º F. Now there is enough heat to fuse the metal pieces together and create a strong bond. To ignite the arc, the electrode must be pressed against the metal and then pulled away.
Besides creating heat, the arc produces a very bright light. This light is hazardous to the welder and those around the welding job site. You should not look directly into the arc without proper eye protection. However, the visible light is not the only danger. The arc gives of infrared and ultraviolet light that is invisible to the naked eye. This is why welders wear auto darkening welding helmets. These helmets will automatically darken when the arc is struck to shield the welders eyes from the bright visible and the lens filter is designed to keep out infrared and ultraviolet at all times whether the lens is darkened or not. Welders also put up welding blankets or shields to protect other people in the work area that may not have proper eye protection.
Despite these hazards arc welding is a safe and reliable method for fusing metal together and with some practice anyone can become competent enough for basic welding.
Welder World
Arc Welding Basics
One of the most popular and common types of welding in use today is arc welding. Yet the average layman walking the street has little understanding of this welding process other seeing the blinding light flashing from a construction job site they may walking past at rush hour. Welding is basically just a fusion process for joining metals. The metals are simply melted together by intense heat and fuse as one piece. If done correctly, welding makes the joining of two pieces of metal with the same strength as single solid piece. A welding joint is superior to gluing because through the welding process, the metals are actually melted together instead using the bonding properties of glue to hold them together.
The key concept in welding is a heat source is needed in order to fuse the metal together. There are several methods of welding and arc welding is one of the most popular. The term arc welding comes from the fact that an electrical arc is created to produce intense heat. This arc is formed between the metal being worked on and an electrode connected to the arc welder. The electrode rod is moved along the joint and is melted by the electrical arc. The rod has two purposes. One is to help produce the arc and the other is it makes a filler material as it is melted.
At its heart, arc welding is about creating an electrical circuit. An arc welder needs an electrical power source that produces either AC or DC current. The metal piece you are attempting to weld becomes part of the electrical circuit by attaching a cable from the arc welder to metal. The other hot cable is attached to electrode that the welder is holding. An electrical arc is created between the metal work piece and the electrode when the electrode is held close to the metal. Now there is a complete electrical circuit between the arc welder and the metal. This process creates some pretty amazing temperatures. The tip of the arc can reach temperatures in excess of 6500º F. Now there is enough heat to fuse the metal pieces together and create a strong bond. To ignite the arc, the electrode must be pressed against the metal and then pulled away.
Besides creating heat, the arc produces a very bright light. This light is hazardous to the welder and those around the welding job site. You should not look directly into the arc without proper eye protection. However, the visible light is not the only danger. The arc gives of infrared and ultraviolet light that is invisible to the naked eye. This is why welders wear auto darkening welding helmets. These helmets will automatically darken when the arc is struck to shield the welders eyes from the bright visible and the lens filter is designed to keep out infrared and ultraviolet at all times whether the lens is darkened or not. Welders also put up welding blankets or shields to protect other people in the work area that may not have proper eye protection.
Despite these hazards arc welding is a safe and reliable method for fusing metal together and with some practice anyone can become competent enough for basic welding.
Welding Lessons
Auto Darkening Welding Helmets
Auto darkening welding helmets offer an intuitive protection to modern welders. These helmets automatically darken when a welder strikes the arc. They free the hands that in the past had to lift and lower the faceplate, or remove the helmet altogether to see. Many injuries have been eliminated by auto darkening helmets because they cover a welder’s eyes at all times without risking exposure to irritating fumes and flying debris. By instantly responding to light, these helmets auto darken when the welder strikes the arc and clear up after the welder shuts off the arc.
Auto darkening welding helmets prove especially useful to welders working indoors under poor light conditions. Traditional welding helmets can literally blind a welder if he has to suddenly cease welding and kill the arc, leaving himself in total darkness and subject to fall and/or injury. Because of this, many construction companies now require all of their welders to use auto darkening welding helmets so they can see to walk the buildings they are working in. Auto-darkening helmets also help farmers working outside because they react to sunlight much like the light an arc. In future years, it is very likely all welding helmets will be auto darkening not only because they are more convenient than standard helmets, but also because their ever-increasing precision allows for customized-eye protection-something Federal authorities and Insurance agencies may soon require.
There are two types of auto darkening helmets that welders use. One is battery-powered; the other is solar powered. Solar power is more convenient and efficient when working outside, but work deep inside of large structures, or even underground, will require battery-powered helmets. Both employ sensors to “know” when the light brightens, and when it is time to adjust the special glass in the face shield to block just the right amount of light. From time to time a welder calls in with the question, “Won’t the arc from my fellow welder trigger the auto darkening glass?” The answer could be yes or no, depending on the model in question. Basic models will grow darker with any exposure to arc light, regardless of the source. Deluxe auto darkening helmets have a sensor built into their design that “understands” the difference between the operator’s arc and a coworker’s arc. For private individuals working by themselves, it makes little difference, if any, if the helmet has an auto-darkening sensor like this. For a company, however, it is best to invest in high-end auto darkening welding helmets to have a sensor for secondary arc light. It simply makes sense to do so.
Auto darkening welding helmets offer an intuitive protection to modern welders. These helmets automatically darken when a welder strikes the arc. They free the hands that in the past had to lift and lower the faceplate, or remove the helmet altogether to see. Many injuries have been eliminated by auto darkening helmets because they cover a welder’s eyes at all times without risking exposure to irritating fumes and flying debris. By instantly responding to light, these helmets auto darken when the welder strikes the arc and clear up after the welder shuts off the arc.
Auto darkening welding helmets prove especially useful to welders working indoors under poor light conditions. Traditional welding helmets can literally blind a welder if he has to suddenly cease welding and kill the arc, leaving himself in total darkness and subject to fall and/or injury. Because of this, many construction companies now require all of their welders to use auto darkening welding helmets so they can see to walk the buildings they are working in. Auto-darkening helmets also help farmers working outside because they react to sunlight much like the light an arc. In future years, it is very likely all welding helmets will be auto darkening not only because they are more convenient than standard helmets, but also because their ever-increasing precision allows for customized-eye protection-something Federal authorities and Insurance agencies may soon require.
There are two types of auto darkening helmets that welders use. One is battery-powered; the other is solar powered. Solar power is more convenient and efficient when working outside, but work deep inside of large structures, or even underground, will require battery-powered helmets. Both employ sensors to “know” when the light brightens, and when it is time to adjust the special glass in the face shield to block just the right amount of light. From time to time a welder calls in with the question, “Won’t the arc from my fellow welder trigger the auto darkening glass?” The answer could be yes or no, depending on the model in question. Basic models will grow darker with any exposure to arc light, regardless of the source. Deluxe auto darkening helmets have a sensor built into their design that “understands” the difference between the operator’s arc and a coworker’s arc. For private individuals working by themselves, it makes little difference, if any, if the helmet has an auto-darkening sensor like this. For a company, however, it is best to invest in high-end auto darkening welding helmets to have a sensor for secondary arc light. It simply makes sense to do so.
Welding Lessons
Auto Darkening Welding Helmets
Auto darkening welding helmets offer an intuitive protection to modern welders. These helmets automatically darken when a welder strikes the arc. They free the hands that in the past had to lift and lower the faceplate, or remove the helmet altogether to see. Many injuries have been eliminated by auto darkening helmets because they cover a welder’s eyes at all times without risking exposure to irritating fumes and flying debris. By instantly responding to light, these helmets auto darken when the welder strikes the arc and clear up after the welder shuts off the arc.
Auto darkening welding helmets prove especially useful to welders working indoors under poor light conditions. Traditional welding helmets can literally blind a welder if he has to suddenly cease welding and kill the arc, leaving himself in total darkness and subject to fall and/or injury. Because of this, many construction companies now require all of their welders to use auto darkening welding helmets so they can see to walk the buildings they are working in. Auto-darkening helmets also help farmers working outside because they react to sunlight much like the light an arc. In future years, it is very likely all welding helmets will be auto darkening not only because they are more convenient than standard helmets, but also because their ever-increasing precision allows for customized-eye protection-something Federal authorities and Insurance agencies may soon require.
There are two types of auto darkening helmets that welders use. One is battery-powered; the other is solar powered. Solar power is more convenient and efficient when working outside, but work deep inside of large structures, or even underground, will require battery-powered helmets. Both employ sensors to “know” when the light brightens, and when it is time to adjust the special glass in the face shield to block just the right amount of light. From time to time a welder calls in with the question, “Won’t the arc from my fellow welder trigger the auto darkening glass?” The answer could be yes or no, depending on the model in question. Basic models will grow darker with any exposure to arc light, regardless of the source. Deluxe auto darkening helmets have a sensor built into their design that “understands” the difference between the operator’s arc and a coworker’s arc. For private individuals working by themselves, it makes little difference, if any, if the helmet has an auto-darkening sensor like this. For a company, however, it is best to invest in high-end auto darkening welding helmets to have a sensor for secondary arc light. It simply makes sense to do so.
Auto darkening welding helmets offer an intuitive protection to modern welders. These helmets automatically darken when a welder strikes the arc. They free the hands that in the past had to lift and lower the faceplate, or remove the helmet altogether to see. Many injuries have been eliminated by auto darkening helmets because they cover a welder’s eyes at all times without risking exposure to irritating fumes and flying debris. By instantly responding to light, these helmets auto darken when the welder strikes the arc and clear up after the welder shuts off the arc.
Auto darkening welding helmets prove especially useful to welders working indoors under poor light conditions. Traditional welding helmets can literally blind a welder if he has to suddenly cease welding and kill the arc, leaving himself in total darkness and subject to fall and/or injury. Because of this, many construction companies now require all of their welders to use auto darkening welding helmets so they can see to walk the buildings they are working in. Auto-darkening helmets also help farmers working outside because they react to sunlight much like the light an arc. In future years, it is very likely all welding helmets will be auto darkening not only because they are more convenient than standard helmets, but also because their ever-increasing precision allows for customized-eye protection-something Federal authorities and Insurance agencies may soon require.
There are two types of auto darkening helmets that welders use. One is battery-powered; the other is solar powered. Solar power is more convenient and efficient when working outside, but work deep inside of large structures, or even underground, will require battery-powered helmets. Both employ sensors to “know” when the light brightens, and when it is time to adjust the special glass in the face shield to block just the right amount of light. From time to time a welder calls in with the question, “Won’t the arc from my fellow welder trigger the auto darkening glass?” The answer could be yes or no, depending on the model in question. Basic models will grow darker with any exposure to arc light, regardless of the source. Deluxe auto darkening helmets have a sensor built into their design that “understands” the difference between the operator’s arc and a coworker’s arc. For private individuals working by themselves, it makes little difference, if any, if the helmet has an auto-darkening sensor like this. For a company, however, it is best to invest in high-end auto darkening welding helmets to have a sensor for secondary arc light. It simply makes sense to do so.
Welding Basics
What Was the Idea Behind Weld Wheels Invention?
Wheels are circular shaped, and rotate on their axils, therefore bringing about a movement which helps vehicles move. It is said that the Mesopotamians invented the wheel in 3500 BC. Initially it was used for the purpose of pottery, later it was used as an important means of transportation. The Mesopotamians first used the wheel for transportation of their chariots in 3200 BC. After the Industrial Revolution, the wheel became an important element of technology. Today, there are many kinds of wheels available in the market, and each of them has very specific purposes.
Weld Wheels were invented in 1967. The idea behind their invention was to create tougher, light weight, and reliable set of wheels for usages of both on and off the race track. Weld wheels are essentially used for racing, and are also referred to as Weld Racing Wheels. These wheels are known for in drag, circle track and off-road racing. They are also available for sand sports, and off-road racing. Weld Racing apparel such as Re Kap Shop shirts, motorcycle tees, hats and Dickies Jackets are a new line of clothing that is now available in the market.
The Weld Racing Organization, a group dedicated to manufacturing advanced forged alloy wheels ensures that the wheels are of highest quality to improve performance and appearance of race-cars, off-road trucks, sand rails, luxury pickups, Sport Utility Vehicles, premium motor cars, customs, hot rods, motorcycles, trailers, sprint cars, midgets, NHRA top fuel, and pro stock. This organization also makes sure they bring you the latest technologies and styles in the motorcycle industry without having to compromise with safety and dependability offered by the Weld Racing Wheels. Each of these new designs is Jesso tested to guarantee you a safe and secure travel. The Weld Racing Wheels usually come in a polished or show chrome finish. This show chrome has nearly three years of warranty, and all Weld Wheels come with a lifetime structural warranty.
The Weld Motorcycle wheels are made to be resistant from heat and extremely intense pressure. All the Weld Wheels are produced in-house at the Kansas City, Missouri facility. The production of these wheels is started from scratch using raw 6061 aircraft grade aluminum. Each wheel is forged into the exact requirements because forging is the lightest and strongest way to produce a high performance wheel. Once every wheel is checked and certified they undergo heat treating. After this process, they wheels are put on a blank form and shifted onto a computerized numerically controlled mill.
With the help of latest technology, it is during this process that the wheels are carved with detailed designs and superior finishes. Each wheel is then shifted to the polishing section. Extremely skilled craftsmen work on every square inch of the forged aluminum to bring out a radiant luster. These wheels are then taken straight for the assembly of polished goods or to the house chrome line. All through the distinctive proprietary chroming process, the wheels are changed into radiant, luminous, high performance equipments made especially for your vehicle.
Welder News
Setting Up A Welding Shop
Sooner or later if you run an auto shop you will need to weld something. At first, you may just find a place on the concrete safely away from flammable materials and other people. Once outside you can set up your arc welder choose one of your favorite welding helmets and start welding. But eventually, it may become necessary to set up a dedicated area as a welding shop. There are many advantages to having a dedicated welding shop. Some welding processes are simply not suited to outside work. For example, gas metal and gas tungsten require surrounding air to be still. This is because the shielding gas can be blown away. Arc welding should only be done in dry areas and away from the rain due to the electric shock hazard. Another reason is the outside temperature. Cold metals do not weld as well as metal at 70 degrees F. Welding is a dangerous activity and your surroundings should be as controlled as possible. Use a welding machine in the outdoors leaves too many variables and welding right in the middle of your auto shop is just too dangerous.
During the welding process sparks and bits of slag can scatter up to 40 feet from the area of welding. This can cause damage to people and create a fire hazard. In your welding shop you build a metal table to do your welding on and stay away from wood or other materials that can catch fire. The welding shop should be in an area that is well ventilated. Welding can generate dangerous gases that need to be removed from the room and smoke as well. Also, bright overhead light needs to be set up and aimed over your welding table. If your auto shop has an extra room with cinder block walls and a concrete floor, you are in luck. This will make an ideal place for your welding shop. You want to avoid any surface that can be damaged or set on fire by sparks and hot slag.
Once you have your room set up correctly, various power tools will be needed as well as your welding accessories. Power tools such as a reciprocating saw, angle grinder, portable band saw, and a chop saw will come in handy during your welding projects. An angle grinder is ideal for removing excess slag and cleaning up rough edges on metal. Specific tools for working on metal will be needed as well. These include metal brakes and metal benders that are available for all sizes of metal. Other suggested tools are magnetic clamp, center punch, metal file, C-clamp, corner clamp, cold chisel, ball peen hammer and a hacksaw. This not a complete list but is generally a good place to start. The list of tools you can use in welding is almost endless and you will constantly discover new tools that you will need as you become more advanced in the art of welding.
Setting up a welding shop is really about common sense more than technical know how. Neophytes to welding are quick to forget about the extreme temperatures needed in the welding process and therefore do not realize the fire hazard of a welding area. If you are more experienced, it is fairly obvious that carpet in your welding shop is not a good idea. A good welding shop not only protects the welder and aids in good welding but it protects the other people in your auto shop by not exposing them to hot sparks and blinding light.
Welder Videos
Welding Helmets And Welding Safety In The Shop
Welding safety forms the backbone of any project involving an arc. Because of the intensity of light the arc emits, and the extreme temperature it produces, it stands to reason that protecting yourself remains the first rule of the day regardless of the nature of the job or the years of experience you have in the field. Futhermore, welding safety involves more than just protection from heat and light. A number of other safety hazards face welders, and require additional gear to fully meet OSHA-and common sense-safety requirements. Red Hill Supply offers a comprehensive selection of welding safety equipment from top manufacturers of welding helmets, welding gloves, and welding goggles.
Welding helmets provide the most important element of protection by shielding the welder’s head and eyes from the bright light of the arc. We carry a number of standard and auto-darkening welder’s safety helmets in our online inventory. We offer fix-front welding safety helmets in a number of color options and designs. We also carry the more traditional lift/fixed front combo helmets by mainstay manufacturers like Firepower and Eclipse. If you have a personal preference for new technology, or if your company requires the latest and greatest in welding safety, then we can accommodate your requirements with top-quality auto darkening welding helmets. Equipped with technology that automatically dims the eye shield as soon as the arc lights, these intuitive devices have already supplanted traditional welding helmets in many organizations. We currently offer the solar-powered models, as these are not only safer for the welder but also run on a renewable energy source.
No matter how safe your welding helmet is reputed to be, it remains wise to double-guard the eyes with safety glasses while welding. Even with the arc off, you can still be injured by a variety of equipment hazards on the job. Industrial welding often generates flying particles, chemicals, and vapors that can irritate or severely injure the eyes. No welding environment is ever safe in this sense without countermeasures taken in advance. Home and agricultural environments pose similar hazards to welders without safety glasses. Red Hill Supply not only recommends you double-guard your eyes, but also supplies some of the best welders goggles and safety glasses you can find anywhere online. Our safety glasses by UVEX offer protection from industrial, laboratory, and chemical hazards encountered daily by welders. Highly scratch resistant, their ability to shield from laser light also makes them a valuable component to any welder’s safety kit.
Welders also need to safely protect their hands, and welding gloves are normally mandatory safety equipment for welders in factories and construction crews. Never remove your gloves while handling welding equipment or while standing in an area where other welders are working. Even with the arc off, hot metal can still burn your hands, and flying particles can burn the hands just like they can burn the eyes. While normal safety gloves might make do for a welder in a pinch, we do not recommend you use standard gloves as a mainstay welding safety device. Instead, we recommend welders invest in gloves specifically designed for their trade.
Welding Blog
Setting Up A Welding Shop
Sooner or later if you run an auto shop you will need to weld something. At first, you may just find a place on the concrete safely away from flammable materials and other people. Once outside you can set up your arc welder choose one of your favorite welding helmets and start welding. But eventually, it may become necessary to set up a dedicated area as a welding shop. There are many advantages to having a dedicated welding shop. Some welding processes are simply not suited to outside work. For example, gas metal and gas tungsten require surrounding air to be still. This is because the shielding gas can be blown away. Arc welding should only be done in dry areas and away from the rain due to the electric shock hazard. Another reason is the outside temperature. Cold metals do not weld as well as metal at 70 degrees F. Welding is a dangerous activity and your surroundings should be as controlled as possible. Use a welding machine in the outdoors leaves too many variables and welding right in the middle of your auto shop is just too dangerous.
During the welding process sparks and bits of slag can scatter up to 40 feet from the area of welding. This can cause damage to people and create a fire hazard. In your welding shop you build a metal table to do your welding on and stay away from wood or other materials that can catch fire. The welding shop should be in an area that is well ventilated. Welding can generate dangerous gases that need to be removed from the room and smoke as well. Also, bright overhead light needs to be set up and aimed over your welding table. If your auto shop has an extra room with cinder block walls and a concrete floor, you are in luck. This will make an ideal place for your welding shop. You want to avoid any surface that can be damaged or set on fire by sparks and hot slag.
Once you have your room set up correctly, various power tools will be needed as well as your welding accessories. Power tools such as a reciprocating saw, angle grinder, portable band saw, and a chop saw will come in handy during your welding projects. An angle grinder is ideal for removing excess slag and cleaning up rough edges on metal. Specific tools for working on metal will be needed as well. These include metal brakes and metal benders that are available for all sizes of metal. Other suggested tools are magnetic clamp, center punch, metal file, C-clamp, corner clamp, cold chisel, ball peen hammer and a hacksaw. This not a complete list but is generally a good place to start. The list of tools you can use in welding is almost endless and you will constantly discover new tools that you will need as you become more advanced in the art of welding.
Setting up a welding shop is really about common sense more than technical know how. Neophytes to welding are quick to forget about the extreme temperatures needed in the welding process and therefore do not realize the fire hazard of a welding area. If you are more experienced, it is fairly obvious that carpet in your welding shop is not a good idea. A good welding shop not only protects the welder and aids in good welding but it protects the other people in your auto shop by not exposing them to hot sparks and blinding light.
Welder News









